Generation Copper Wire Splicing Machine JW-12th

Generation Copper Wire Splicing Machine JW-12th

Product Overview

The JW-12th Generation Copper Wire Splicing Machine is a high-efficiency, energy-saving terminal crimping device designed for copper strip processing. Equipped with a stepper motor feeding system and frequency conversion technology, it delivers stable performance, precise feeding, and easy operation, ideal for mass production in wire harness processing, electronic manufacturing, and related industries. Adopting modular design and independent intelligent program control, the equipment simplifies debugging and operation procedures, greatly improving production efficiency while reducing daily operation and maintenance costs for enterprises.

Core Advantages

1.      Stepper Motor Feeding: Ensures accurate, non-slip, non-deformable copper strip feeding for consistent crimping quality, effectively avoiding material waste and defective products caused by uneven feeding.

2.      Frequency Conversion Technology: Features low power consumption and high energy efficiency, which effectively reduces long-term operational power consumption and production costs for factory mass production.

3.      Intelligent Control Panel: Equipped with a user-friendly digital panel with real-time counting display, supporting one-click parameter adjustment and simple debugging. The intuitive operation interface allows workers to master operating skills quickly without professional training.

4.      Integrated Crimping & Cutting: Adopts high-precision cast steel cutter to complete copper strip crimping, cutting and forming in one step. The processing edge is smooth and flat with no excess material waste, realizing zero material loss processing.

5.      Durable & Low Maintenance Structure: The whole machine adopts a robust integrated body and standard universal accessories, with stable operation and long service life. Standardized accessories greatly reduce later maintenance difficulty and replacement cost.

Technical Specifications

Key Components & Details

1.      Intelligent Control Panel: Equipped with a high-definition digital display and multi-function setting buttons, supporting real-time production counting and personalized parameter customization. It comes with a one-on-one operation guide function to help operators complete debugging and production setup quickly.

2.      High-precision Crimping Section: Built with high-hardness cast steel tool rest and cutter, featuring strong pressure resistance and wear resistance. It realizes one-time completion of copper strip crimping, cutting and forming, with neat processing edges and zero residual materials.

3.      Precision Stepper Motor Feeding Wheel: Driven by a dedicated stepper motor, it delivers stable and accurate copper strip transmission. It effectively prevents strip deformation, slipping and deviation during high-speed operation to ensure consistent product quality.

4.      Built-in LED Lighting: The professional LED lighting system provides sufficient and soft illumination for the crimping and processing area, facilitating real-time operation observation and quality inspection, and reducing defective rate.

5.      Complete Standard Accessories: Equipped with full set of standard accessories including spindle, copper sleeve, feeding wheel, hook, square block, electromagnet and over-feed pipe, which can meet various conventional and customized wire harness processing demands.

Application Scope

Widely applicable for connection and crimping processing of various wire harnesses, including lamp wire and resistor connection, high-temperature heating component connection, sliding switch and wire connection, thermosensitive component wiring, as well as wire harness docking for automobiles, motorcycles, small household appliances and medical equipment. It is also suitable for fixing and anti-loosening crimping of earphone wires, data cables, audio and video wires, driving recorder wires and rearview mirror wires.